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Horse racing and football. Aluminum Alloy Die Casting A is the most common of the aluminum die casting alloys. It offers the best combination of casting and product properties.
It is used for a wide variety of products such as garden equipment, chassis for electronic equipment, engine brackets, housings for automotive alternators, starters and water pumps, home appliances, furniture, office equipment hand tools, and power tools.
Alloys and are alternatives to that are specified when very intricate components require improved die filling characteristics and improved resistance to hot cracking.
Alloy offers high corrosion resistance and superior strength at elevated temperatures than Other properties are essentially equivalent. Alloy offers the best die fill characteristics making it excellent for pressure tightness applications.
Its casting characteristics make it useful for very intricate components. Alloy was developed for automotive engine blocks. Special surface treatment systems allow engine pistons to run directly on the alloy surface, eliminating the need for ferrous alloy liners.
It can also be used for valve bodies and bearing surfaces subject to abrasion and wear. Alloy is used in escalator components, conveyor components, and marine and aircraft applications It offers good ductility and very good corrosion resistance.
It can be polished and anodized for a decorative finish. Zinc Alloy Die Casting Zinc alloys are versatile, cost-effective materials which can be used in a diverse range of die casting applications.
As precisely formulated metal alloys, they offer the mechanical properties of medium strength metals. Advantages of Zinc Alloy Die Casting Overall, zinc alloys have significant advantages as casting materials for small components, with excellent physical and mechanical properties, castability and finishing characteristics.
Net shape manufacturing is one of the main advantages of hot chamber die-cast zinc alloys. These alloy families offer higher tensile strengths than most aluminum and magnesium alloys, higher yield strengths, greater impact resistance, higher Brinell hardness, and better ductility.
Compared to plastic, zinc alloys are several times stronger and many times more rigid. Their mechanical properties compare favorably with powdered iron, brass, and screw-machined steel.
CNMCast uses only high-grade zinc alloys certified for purity. Although these materials are completely recyclable, scrap is never re-melted or re-used within our process.
Zamak 3 die casting is the standard for the Zamak series of zinc alloys; all other zinc alloys are compared to this. It has excellent castability and long term dimensional stability.
ZAMAK 5 offers high tensile strength, hardness, and creep resistance than zamak 3, and somewhat lower ductility. It is preferred whenever these properties are required.
Some die casters use only zamak 5, which is usually an acceptable alternative to zamak 3. ZAMAK 7 is essentially a high purity form of zamak 3 with slightly higher ductility and lower hardness.
The other mechanical properties are identical to zamak 3. The alloy also exhibits higher fluidity than zamak 3 or3 5, which theoretically allows slightly thinner walls.
Zamak 7 may be specified when high ductility is required. ZA-8 is rapidly growing in popularity for pressure die casting.
ZA-8 can be cast in hot chamber die casting machines for fast cycle rates, It has improved strength, hardness and creeps properties over the ZAMAK alloys with the exception of a No.
When the performance of Zamak No. ZA is also a good pressure die casting alloy, using the cold chamber process, which provides a sounder structure than ZA, as well as higher die-cast elongation and impact properties.
For these reasons, die-cast ZA often competes with ZA for strength application. ZA is the high strength performer of the zinc alloys and is die-cast using the cold chamber process.
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